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Plot No -18, Tirumala Hans Industrial Park, Indore, India
Where Clean Oil Meets Reliable Power.
Oorja Technical Services Pvt. Ltd, an NABL-accredited transformer oil testing laboratory, delivers accurate, fast, and reliable results for all types of transformers from small distribution units to large power transformers.
We specialise in complete transformer oil analysis, including dissolved gas analysis of transformer oil, BDV test of transformer oil, moisture testing, acidity checks, and furan analysis of transformer oil. Our team follows IS 335, IEC 60296, and other international standards for every test.
Whether you need routine insulating oil testing or emergency diagnostics, we provide both lab-based and on-site testing services across India. With a pan-India team of experienced engineers and modern equipment, OTSPL ensures you get precise insights wherever you are located.
Transformer oil works hard 24x7. Without proper checking, you may face:
Think of transformer oil analysis as a regular health check-up. It tells you what's going wrong before the transformer fails.
Our transformer oil testing laboratory has modern equipment to perform all tests mentioned in IS 335, IS 1866, IEC 60296, and other standards.
|
Test Parameter |
What It Checks |
Why It Matters |
|---|---|---|
|
Breakdown Voltage (BDV) Test |
Dielectric strength of oil using an automatic bdv tester |
Low value means moisture or particles - risk of flashover |
|
Dissolved Gas Analysis (DGA) |
Gases like hydrogen, methane, and acetylene from internal faults |
Early warning for arcing, overheating, or discharge |
|
Moisture Content |
Water percentage in transformer oil |
Excess moisture destroys the insulation property |
|
Acidity Test |
Total acid number (TAN) in oil |
High acid means oil is oxidised - sludge formation soon |
|
Furan Analysis |
Compounds from paper insulation degradation |
Tells the actual condition of the paper - remaining transformer life |
|
Flash Point |
Minimum temperature oil vapour catches fire |
Safety check for fire risk |
|
Pour Point |
The lowest temperature oil still flows |
Important for cold regions |
|
Interfacial Tension (IFT) |
Surface tension between oil and water |
Drop means contamination or oxidation |
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Color & Appearance |
Visual check for cloudiness, dark colour, or particles |
Quick health indicator |
|
Resistivity & Tan Delta |
Insulation resistance and dielectric losses |
Complete oil quality check |
The BDV test of transformer oil is the first test anyone does. It tells you if the oil can handle high voltage or not.
We use an automatic bdv tester for this. Two electrodes sit inside the oil, and the voltage increases slowly. When a spark happens, that voltage is recorded as the breakdown value.
Why this test matters:
BDV oil test follows IS 335 and IEC 60296. For good transformers, BDV should be above 40 kV. New oil should give above 50 kV.
Dissolved gas analysis of transformer oil is like a blood test for transformers. When something goes wrong inside — arcing, heating, or discharge — the oil breaks down and releases gases.
Our DGA analysis of transformer oil finds these gases:
|
Gas |
What It Means |
|---|---|
|
Hydrogen (H₂) |
Corona or partial discharge |
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Methane (CH₄) |
Low heat (below 300°C) |
|
Ethane (C₂H₆) |
Low to medium heat |
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Ethylene (C₂H₄) |
High heat (above 500°C) |
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Acetylene (C₂H₂) |
Arcing (very high temperature) |
|
Carbon monoxide (CO) |
The paper insulation is getting hot |
|
Carbon dioxide (CO₂) |
Paper aging |
DGA test of transformer oil follows IEC 60567. Our DGA transformer experts analyse gas ratios to determine exactly what fault is occurring.
Furan analysis of transformer oil is special because it checks the paper insulation, not the oil. Paper cannot be replaced easily. Once the paper is damaged, transformer life reduces.
Our furan test transformer analysis measures:
If furan levels are high, the paper is degrading. This helps you plan replacement before failure.
The acidity test of transformer oil measures acids formed when oil oxidises. High acid means:
Regular acidity check tells you when to change or recondition oil.
|
Feature |
What We Offer |
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NABL Accreditation |
Our transformer oil testing laboratory is NABL-accredited as per ISO/IEC 17025. This means our reports are accepted worldwide. |
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Modern Equipment |
We use automatic bdv tester, DGA gas chromatographs, Karl Fischer titrators, and furan analysers for accurate results. |
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Experienced Team |
Our engineers have years of experience in transformer diagnostics and DGA transformer analysis. |
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All India Service |
We serve clients across India with our nationwide team. |
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On-Site Testing |
Need quick results? Our team visits your site for transformer oil testing service at your location. |
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Fast Reports |
We give detailed reports quickly, with clear recommendations. |
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Follows All Standards |
Every test follows transformer oil bdv test standards — IS 335, IS 1866, IEC 60296, or your specific requirement. |
Keep your transformers running with India's reliable transformer oil testing laboratory.
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